3.4.3. Method of operation


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Fig. 3.33: Sectional diagram of a BOGE S-series screw compressor
1 = Intake filter with paper microfilter insert

2 = Multifunction suction controller

3 = Oil injection

4 = Compressor stage

5 = Oil separator tank

6 = Spin-on oil separator cartridge

7 = Minimum pressure valve

8 = Oil cooler

9 = Aftercooler parallel to flow of cool air

10 = Oil microfilter

11 = Thermostat valve

12 = Cleaning aperture
BOGE screw compressors draw in atmospheric air through the cyclonic suction filter 1 fitted with a paper microfilter cartridge and with soiled filter facility. After passing through the multi-function suction controller 2 the air enters the compressor stage and is compressed 4. Continuously cooled BOGE long life S46 oil is injected 3 into the compressor stage. The oil absorbs and removes the heat generated during the compression process which increases in temperature to approx. 85°C. According to EC machinery guidelines the final maximum compression temperature may not exceed 110°C.
A large proportion of the oil is separated from the compressed air in the combined air/oil separation vessel 5. the residual oil is removed by the spin-on fine oil separator 6, which removes the residual oil in the compressed air down to only approx. 1-3 mg/m³.
The compressed air then passes through a minimum pressure valve 7 into the compressed air aftercooler 9 where it is cooled down to a temperature of only 8°C above ambient and is then directed through the standard BOGE stop valve into the compressed air system.
The oil in the oil separator is cooled from 85°C to 55°C in the amply dimensioned oil cooler 8. It then passes through a replaceable spin-on oil filter 10. A thermostatic valve 11 in the oil circuit ensures that the oil temperature is ideal in every operating phase.