8.2.1. Factors influencing cutout pressure p max


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Fig. 8.3: Behaviour of pressure in a compressed air receiver
The receiver pressure, which fluctuates between p min and p max , must always be much higher than the operating pressures of the consumer devices in the network. Pressure loss always occurs in pneumatic systems. This is why the pressure loss caused by the various components of a pneumatic system must be taken into consideration.

The following values must be considered when defining the cutout pressure p max :
    • Normal pneumatic networks £ 0,1 bar
      The network should be designed so that the total pressure
      loss Dp of the entire network does not exceed 0.1 bar.
    • Large pneumatic networks £ 0,5 bar
      On widely branched networks, e.g., in mines, quarries or large building sites, a pressure loss Dp up t 0.5 bar can be allowed.
    • Treatment of compressed air by dryer.
      Diaphragm compressed air dryer with Filter £ 0,6 bar
      Refrigeration compressed air dryer £ 0,2 bar
      Adsorption compressed air dryer with filter £ 0,8 bar
    • Compressed air treatment by filters and separators.
      Dust separator £ 0,05 bar
      Filters generally £ 0,6 bar
      The pressure loss Dp through filters rises from soiling. The
      latest time at which the filter must be changed is specified.
    • The cycle difference of the compressor.
      Screw compressors
      0,5 - 1 bar
      Piston compressors
      pmax - 20 %
    • Reserves.
      Unforeseen pressure loss occurs time and again in pneumatic
      systems. An adequate contingency reserve should always be planned for in order to avert performance loss.